
Steel & Metallurgy
Rugged instrumentation for extreme metallurgical environments
Pioneering Green Steel & Severe-Service Metallurgy
The global steel and metallurgical industry is undergoing an unprecedented technological transformation. Traditional blast furnace and basic oxygen furnace (BF-BOF) operations are rapidly modernizing while heavy investments converge on Direct Reduced Iron (DRI) shafts, Electric Arc Furnaces (EAF), and scrap preheating systems designed to slash carbon emissions.
In severe metallurgical environments—where process gases exceed 900°C, abrasive iron ore particulate loads challenge flow equipment, and hazardous off-gases demand zero fugitive leakage—precision measurement and sampling are mission critical. Spirare Energy engineers high-temperature, particle-filtered closed-loop sampling panels and severe-service metal-seated valves that allow operators to extract true representative process samples from blast furnace top gas, coke oven lines, and DRI gas recycle loops without line plugging or safety hazards.
Simultaneously, Spirare Energy empowers the steel industry's transition to fossil-free “Green Steel” through multi-megawatt Alkaline and PEM water electrolysis hydrogen generation plants. By producing ultra-pure, zero-carbon hydrogen on-site to replace metallurgical coking coal in DRI reduction shafts, our turn-key hydrogen generation and purification skids enable steelmakers to achieve up to 95% CO2 emission reduction and meet aggressive international sustainability benchmarks.
See What Comes Out of the Process
Select any station on the 3D metallurgical plant model to inspect process units, green hydrogen feeds, and high-temperature sampling solutions.

Engineered Across the Steelmaking Lifecycle
From fossil-free green hydrogen DRI shafts to abrasive blast furnace gas headers, Spirare systems deliver extreme-temperature durability and analytical precision.
GREEN HYDROGEN & DRI IRONMAKING
Megawatt-scale Alkaline and PEM water electrolysis hydrogen generation systems for zero-carbon direct reduction of iron ore pellets.
BLAST FURNACE TOP GAS RECOVERY
Representative gas extraction with automated nitrogen blowback to handle abrasive blast dust and prevent toxic carbon monoxide leaks.
COKE OVEN GAS & BY-PRODUCTS
Steam-jacketed sampling systems with heated purge lines designed to prevent tar, naphthalene, and sulfur condensation in gas loops.
BOF & EAF PRIMARY OFF-GAS
Water-cooled sampling probes and dual sintered metal filtration manifolds for high-temperature off-gas extraction during oxygen blowing.
VACUUM DEGASSER DEEP ANALYSIS
Sub-atmospheric sample boost manifolds for precision extraction of trace dissolved hydrogen and nitrogen from secondary refining vessels.
SEVERE METALLURGY VALVE ISOLATION
Metal-seated ball valves engineered to withstand 650°C temperatures, thermal shock, and abrasive metallurgical particulate slurry.
Match the Metallurgical Process to the Solution
Severe temperature, particulate abrasion, and toxic gas concentrations dictate instrumentation design. Aligning sampling and hydrogen equipment ensures plant safety and analytical uptime.
Green Hydrogen DRI Direct Reduction
High-Purity Hydrogen Feed (>99.999%)
Industrial megawatt-scale water electrolysis & catalytic deox/dryer purification
Blast Furnace Top Gas & Energy Recovery
Pressurized Cylinder Gas Sample
Automated nitrogen blowback, particulate knockout, and toxic CO containment
Coke Oven Gas (COG) & Tar Condensables
Thermally Traced Sample Chamber
Full steam-jacketed body, solvent purge ports, and ram valve to prevent plugging
Vacuum Degasser Secondary Metallurgy
Sub-Atmospheric Gas Booster
Hermetic bellows vacuum boost and ultra-low leakage trace gas capture
Pickling Lines & Waste Acid Regeneration
Liquid Sample in Septum Bottle
PTFE/Hastelloy wetted metallurgy and zero-fume acid containment
Relevant Products
Industrial hydrogen generation plants, gas sampling panels, and severe-service valves engineered to perform in demanding metallurgical environments.

Alkaline Hydrogen Generation System
Multi-megawatt water electrolysis plants producing high-volume green hydrogen for fossil-free DRI ironmaking.

PEM Hydrogen Generation System
Rapid dynamic response electrolysis plants tailored to renewable wind and solar energy powering metallurgical reduction.

Hydrogen Purification Equipment
Catalytic deoxygenation and dual-tower thermal swing drying delivering 99.999% ultra-pure hydrogen gas.

GS Series Gas Samplers
Heavy-duty gas sampling systems with automatic blowback filtration for blast furnace, DRI, and EAF off-gas loops.

GS10 High Volatile Gas Samplers
Sub-atmospheric boost sampling systems engineered for vacuum degassing and volatile off-gas monitoring.

Special Samplers
Steam-jacketed sampling systems with ram plunger valving to prevent tar and naphthalene plugging in coke oven gas.

Habonim Severe-Service Valves
Metal-seated, high-temperature ball valves rated up to 650°C for abrasive slag, syngas, and oxygen blowlines.

HOKE Gyrolok Tube Fittings
Precision double-ferrule compression fittings and manifold valves engineered for high-pressure hydrogen and harsh gases.
Have a Metallurgical Process Challenge?
Tell us about your process conditions, gas compositions, and plant decarbonization targets. Whether you are sizing an industrial green hydrogen plant for direct reduced iron (DRI), designing automated nitrogen blowback sampling panels for blast furnace top gas, or selecting metal-seated valves for severe furnace service, Spirare engineers turn-key systems tailored to your facility.
Preliminary P&ID & stream condition evaluation turnaround within 24–48 business hours.
High-Temperature Stream Parameters
Operating temperatures up to 900°C+, gas velocities, particulate grain loadings, and thermal shock cycles.
Green Hydrogen Integration & Purity
Electrolyzer sizing (Nm³/h), deox/dryer dew point targets, and high-pressure compression for DRI shafts.
Blowback Filtration & Dust Handling
Multi-stage sintered filter media, cyclone separators, and automated reverse-pulse purge sequencing.
Severe Metallurgy & Safety Compliance
Inconel 625, Hastelloy C-276, metal-to-metal seating, and ATEX/PESO certified enclosures.
